Editor’s Note: McElroy Metal has been FBi Buildings’ preferred metal manufacturer for 50+ years. We paired up with their in-house experts to inform our readers about the different metal paint systems used in post-frame construction. So, we traveled to the Sherwin-Williams “test fence” facility in Fort Myers, Florida, to better understand their products. This location “provides insight behind the creation and performance of exterior coatings that include pigments, resins, and polymers” that go into their metal paint lines. Our goal is to help you choose a pole barn paint system that increases the aesthetics and longevity of your post-frame building.
While the color of a new post-frame building is often the most exciting part of the decision-making process, the paint system is an essential element that bears serious consideration.
The paint system, or coating, is a metal panel’s only line of defense against the wrath of Mother Nature, and ultimately, impacts the roofing system’s life expectancy.
Consequently, careful consideration of the performance standards and expectations for the paint system requires a priority at least equal (if not higher) than the actual panel color.
Metal paint systems consist of three primary ingredients: pigments, binder/resins, and solvents.
Of these three ingredients, the resin selected has the most significant impact on the paint system’s performance. Higher quality resins provide the greatest protection against chalking and fading.
In contrast, resins on the lower end of the quality spectrum can break down and allow loss of pigment resulting in excessive fade and chalk.
Polyester coatings are the most affordable but also lowest on the quality spectrum. These are best used for interior applications without exposure to natural elements.
Silicone Modified Polyester (SMP) have higher performance ratings than straight polyester coatings and bridge the performance gap between polyester and PVDF (Kynar 500®) coatings.
PVDF (Kynar 500®) coatings offer a superior choice for protection against fade and chalk. Not all metal manufacturers provide PVDF paint systems; however, it’s a mainstay of their standard product offerings for those focused on delivering the highest quality products to their customers.
The outstanding performance of PVDF (Kynar 500®) systems makes them the preferred choice for post-frame projects, running from agricultural to residential and even commercial. There isn’t another paint system that offers the color retention and chalk resistance of PVDF systems.
However, moving from an “average” SMP paint system to a top-of-the-line PVDF system is much less than you think.
When working with a manufacturer (like McElroy Metal) who has taken an inventory position, the upcharge to move to the top-performing PVDF paint systems may represent only a few hundred dollars upcharges for an average 40’ x 60’ post-frame building.
Obviously, a minimal investment compared to the total pole barn cost and the vastly improved performance. But, conversely, the upcharge for the PVDF paint systems can be substantial when working with a manufacturer who brings in the material on a special order basis instead of an inventory position.
So, if you’re interested in the outstanding quality of PVDF paint systems, it should be a consideration during the initial stages of your builder and manufacturer decision-making process.
As expected, lighter paint colors typically require less pigment than darker hues. Pigments used in metallic shades are the most expensive of the three pigment tiers.
To minimize the cost difference between PVDF (Kynar 500®) and the lower performing SMP and polyester paint systems, many metal roofing manufacturers offer a tiered pricing structure:
While selecting the color for a new post-frame building project is undoubtedly fun and a key element to the initial curb appeal, choosing the paint system affects performance and life expectancy. Therefore, it requires serious consideration.
Since 1963, McElroy Metal has served the construction industry with quality products and excellent customer service. The family-owned components manufacturer is headquartered in Bossier City, Louisiana, with 13 manufacturing facilities across the United States.
Quality, service, and performance have been the cornerstone of McElroy Metal’s business philosophy and have contributed to the company’s success through the years. As a preferred service provider, these values continue to be at the forefront of McElroy Metal’s model and a strong focus on the customer.
Do you have more questions that aren’t covered in this article? If you need help designing and planning, please contact FBi Buildings at 800.552.2981 or click here to email us. If you’re ready for a price, click here to request a quote, and a member of our Customer Engagement Team will help you determine the next steps.